SCARA Robot Sorting and Palletizing for Flat Battery Busbars
Client Profile
Our client is a Chinese manufacturer producing high-value, surface-sensitive battery busbars. Manual handling was inefficient due to delicate surfaces, high precision requirements, and the need for neatly packaged parts for shipping. The client sought an automated solution that could improve speed, reliability, and overall workflow quality.
The Challenge
Before automation, inspecting, sorting, and stacking battery busbars relied heavily on manual labor. This caused:
- Slow processing for high-value parts
- Risk of damage or contamination
- Inconsistent stacking for shipping
- Difficulty in maintaining efficiency during peak production
Our Solution: Integrated SCARA Robotic Workstation
We designed and delivered a modular SCARA robot system that combines inspection, sorting, and palletizing in one coordinated workflow.
- Automated Inspection: High-precision cameras check dimensions, surface contamination, and defects in real time.
- Sorting & Palletizing: SCARA robot handles delicate parts quickly and accurately, achieving stacking times as fast as 1.3 seconds per piece.
- Modular & Plug-and-Play: The system is ready to operate on-site with minimal setup and low operator training requirements.
- Ergonomic Layout: Workstation layout ensures smooth material flow and visual clarity for operators.
The Outcomes
The system provides fast, repeatable sorting and stacking, reducing manual handling risks and improving consistency. The client now benefits from higher throughput, reduced part damage, and a more organized workflow.
About Aixsen
At Aixsen, we deliver end-to-end industrial automation systems designed for demanding manufacturing environments.
We deliver precision laser cutting, robotic arc welding, and intelligent material handling solutions—designed as standalone systems or integrated lines, fully engineered around your specific process, quality requirements, and output targets.
